Research Papers

Prefabricated Construction in the Residential Real Estate Market

March 2025

http://dx.doi.org/10.2478/remav-2025-0004

Abstract

Persistent housing shortages and escalating housing investment costs in numerous countries drive the search for technologies that enable faster, cost-effective housing development. Prefabrication technology has emerged as a promising solution, which enables buildings to be constructed in significantly shorter timeframes compared to traditional methods. This approach utilizes prefabricated structural elements manufactured in controlled factory settings, leading to a substantial reduction in the carbon footprint associated with the construction process.

This study focuses on two primary objectives: 1) Identifying the key factors for integrating prefabricated construction technology into the multifamily housing market, especially within the framework of sustainable development policies and the growing housing gap, and 2) Examining buyer preferences to assess their openness toward prefabricated construction in the multifamily residential market. Identification of the determinants of the implementation of prefabricated technology was carried out based on comprehensive literature review and critique of source documents. Additionally, buyer preference surveys were conducted among residents in post-communist Central and Eastern European countries (Poland, Bulgaria, and Ukraine).

https://blog.prefabium.com/2025/03/prefabricated-construction-in.html


The Monetary and Non-Monetary Impacts of Prefabrication on Construction: The Effects of Product Modularity

April 2022

https://doi.org/10.3390/buildings12040459

Abstract

Prefabrication is rapidly increasing in construction, and previous research has identified various impacts of prefabrication on projects. Modular product architecture is a great enabler for prefabrication; however, practitioners would benefit from more explicit knowledge on the impacts of prefabricated product types with different levels of product modularity. This study investigates the connection between the modularity level and the monetary and non-monetary impacts of prefabricated products. First, the literature on prefabrication and modularity is used to form three propositions which are related to product modularity and the benefits of prefabrication. The level of modularity is considered with two dimensions: the proportion of modules and the module description detail. Second, four prefabricated products are analyzed to test the propositions. The analysis revealed that (1) the level of modularity adopted in the product is directly proportional to the benefits. More specifically, (2) a higher proportion of modules in a project product contributes to higher cost-benefits. On the other hand, (3) prefabricated products with highly detailed module descriptions seem to lead to higher non-monetary benefits, such as better ergonomics and work satisfaction. The study reveals new empirical evidence on the relationship between product modularity and the benefits of prefabricated products. Cost-benefit analysis revealed that even though some prefabricated products could have higher direct costs, the total cost can still be lower than conventional construction when also considering the indirect benefits. Practitioners can utilize the findings when selecting modular and prefabricated products that best fulfil their project objectives.

https://blog.prefabium.com/2022/04/the-monetary-and-non-monetary-impacts.html


Another way of living: The Prefabrication and modularity toward circularity in the architecture

2020

https://doi.org/10.1088/1755-1315/588/4/042048

Abstract

The world requires housing capable of addressing the ecological challenge and social changes. Various architecture projects have used alternatives to solve these problems, like housing complexes to increase density, fast and low-cost constructions with prefabricated and modular methods and materials. The concrete will always be rooted in the culture of architecture, even the industry of construction can work with other materials and whose manufacture produces a considerable amount of CO2. Taking into account the different construction cycles and the evolution of uses and users, a change in architectural culture is required. This paper aims to shows that it is possible to achieve the concept of circularity in the built environment through the architectural design process. The research by design methodology was used to develop the recyclable typology named Slab focused on residential prefabrication methods, which will facilitate their disassembly and recycling. As a result, the design process and the models' evolution of the Slab prototypes are presented in this paper. Prioritizing prefabrication and the modularity within the architectural design process has advantages, such highly effective reduce footprint areas, large-scale infrastructure for flexible use, and individual housing units with communal activities, besides, assure the building conditions for future disassembly and recycle.

https://blog.prefabium.com/2021/08/another-way-of-living-prefabrication.html


Modular Timber Structures

2020

https://doi.org/10.1088/1757-899X/800/1/012033

Abstract

Related to sustainability movement and minimizing the carbon footprint, timber structures are becoming more attractive. Wood, as main structural material, offers many benefits relate mostly to economic and ecological aspects, compared to other materials as steel or concrete. On the other hand, physical characteristics of wood complicate the usage of a timber for high-rise or large-span structures. It brings a new challenge for architects and engineers to deliver feasible solution for usability of timber, despite its features. One of the possible solutions could be implementation of CLT (Cross-Laminate Timber) panels in structural systems developed earlier for buildings made of prefabricated concrete slabs. SOM in cooperation with Oregon State University are currently testing composite slabs made of CLT and thin concrete layer reinforcing the wood and protecting it from fire. Although the system solution looks promising, and could bring the result, slabs limit using of the space in layout. On the other hand, frame structures would be much more efficient. This article comes up with an idea of modular frame structure, which could help to solve the problem. The scheme is based on “gridshell” type systems, where rods form a more efficient shell for dealing with stress forces.

https://blog.prefabium.com/2020/06/modular-timber-structures.html


Prefabricated Material for Modular House

2019

https://doi.org/10.1088/1757-899X/662/4/042020

Abstract

This research identifies prefabricated materials which aim to save time and cost of making a modular house. The purpose of this study is to provide the best solution for the entire Indonesian population especially to the government and entrepreneurs who have a project about housing that there is an appropriate solution to reduce development costs, reduce development time and reduce the inefficiency of a typical residential house which is certainly more expensive than modular. Modular housing has a unique system and is certainly fast in the development process, usually a technology that is paid at a high price, but innovation is not always expensive. There are various types of modular home systems, but not all systems are compatible or compatible with climate conditions in Indonesia, but most modular systems are widely used in Indonesia. This research used descriptive analysis methods to explain the people growth in Indonesia, that increasingly very fast, so they need more house very fast too, and the next stage is to explain the prefabrication of materials that are appropriate to the climate in Indonesia. Besides, this study aims to obtain information on the types of prefabricated materials that can be used in the manufacture of modular houses and specifications from pre-fabricated. The results of this study explain that there is a prefabricated material module system in the form of single and double modules which are used in making modular houses, depending on the size and type of house. Therefore, this research is useful for architect and developer in choosing modular materials.

https://blog.prefabium.com/2020/07/prefabricated-material-for-modular-house.html


Advantages of Modularity Applied in Architecture

June 2019

http://dx.doi.org/10.1088/1757-899X/603/3/032019

Abstract

This article intends to explore the concept of modularity, namely its advantages in the application to architecture projects. The world is constantly evolving, there are new needs, and architecture has to know how to respond to it. The choice of this topic rests on a very current theme - although modularity in architecture is not a recent concept, its use is becoming more and more widespread at an increasingly frenetic pace, in which time is quite valuable. Modularity is an interesting concept because of its effectiveness. There are many advantages of this working methodology - which begins at the design stage and is later reflected in its execution - and, therefore, this is an increasingly studied, developed and applied subject. When well applied, the use of modular systems proves to be quite effective. Planning is the keyword which ultimately translates into optimizing the time spent on a project and its execution, thus reducing expenses, through premeditation of problems, and the waste of raw material. The modular architecture is a very functional and appealing concept. Through a practical example in the application of the system in the rehabilitation of a street store to transform it into housing, a closed modular system – thought to be applied in rehabilitation works – is used in order to demonstrate these same advantages. This system consists of all the necessary parts for the rehabilitation of a space – a structure for the floor, the walls and the ceiling, and also includes all technical equipment – without being dependent on other constructive systems and with the advantage of being flexible and non-invasive. This article aims to raise the interest of the scientific community in this subject and to encourage the study and the application of modularity in the day-to-day practice so that in the future its use becomes the most common technique and not the exception.

https://blog.prefabium.com/2020/06/advantages-of-modularity-applied-in.html


Circular Housing Retrofit Strategies and Solutions: Towards Modular, Mass-Customised and 'Cyclable' Retrofit Products

June 2019

https://doi.org/10.1088/1755-1315/290/1/012035

Abstract

The building sector consumes 40 % of resources globally, produces 40 % of global waste and 33 % of CO2 emissions. Creating a circular built environment is therefore of paramount importance to a sustainable society. The housing stock can be made more circular through circular retrofitting. However, strategies and solutions integrating circularity within housing retrofit are lacking.

This paper focusses on developing a circular housing retrofit strategy and solution for Dutch housing constructed between 1970 and 1990. Through literature study, potential circular retrofit approaches are identified and translated into a general strategy. By developing a concrete retrofit solution, we illustrate how this general strategy can be applied in practice.

It is found that in the Dutch context ‘all-in-one’ sustainable retrofits are difficult to realise. By applying modular (allowing component-by-component retrofit), ‘mass-customisable’, and ‘cyclable’ retrofit products, natural maintenance moments can be employed to gradually create a circular housing stock. As an example of such a product we describe the Circular Kitchen (CIK), which was developed together with industry. The CIK applies a plug-and-play design, separating components based on lifespan. The CIK supply-chain arranges ‘relooping’ of the CIK in a ‘return-street’ and ‘return-factory’. The CIK business model applies financial arrangements such as lease and ‘sale-with-deposit’, motivating the return and ‘re-looping’ of the CIK after use.

In conclusion, the strategy presented in this paper has the potential to support circular housing retrofit in the Dutch context and for housing with similar characteristics. However, development of more circular retrofit products is necessary to create a fully circular housing stock over time.

https://blog.prefabium.com/2015/07/circular-housing-retrofit-strategies.html


Livingbox Modular Home - typological, constructive and bioclimatic solutions, transportation, customization, environmental impact, thermal efficiency and building automation

June 2014

Abstract

The project of a minimum expandable living unit: LIVINGBOX has been developed at the Laboratory of Building Design of the University of Trento (Italy). It can be used as a minimum dwelling for two people (40.50 m2) or as a hotel room (18 m2 + optional spaces) finished in every detail: interior finishing, furniture and technological systems. The furniture is integrated in walls and the inner space is flexible and changeable. The furniture, the inner spatial organization and the inner and outdoor finishing are customizable. The modular home is built joining two precast modules. The dimensions of a single module are cm 249 x 999 x 300. LIVINGBOX has been designed to minimize the impact of the building on environmental matrixes: water, air, soil. The materials used are natural, recyclable or recycled. It is characterized by extensive use of wood to limit CO2 emission into the atmosphere and it was designed as Zero Energy House. To reach this target it is equipped with systems for producing energy from renewable sources, so as to minimize use of fossil energy. In addition the modular home is a low consumption building. The envelop transmittance value is between 0.20 and 0.25 W/m2 K, and the thermal lag of 10-15 h. To optimize the relationship between comfort and energy consumption LIVINGBOX is equipped with a modular home automation system. A prototype at real scale has been built as so to verify the real building possibilities. It was displayed in Milano (Italy) at beginning of October 2013 at the “MADE EXPO 2013”. The prototype was transported by 2 trucks from Roma to Milano to Campobasso (more or less 1500 Km) for testing the effective transportability and we could verify no inconvenience or crack on the interior and on the furniture. This is also a real demonstration that it is earthquake resistant building.

https://blog.prefabium.com/2018/10/livingbox-modular-home-transportation.html