Prefabricated Houses and Modularity - Advantages and Disadvantages of Modular Construction






Prefabricated House - History, Construction, Advantages, Disadvantages
Modularity
Modular Construction

Prefabricated House - History, Construction, Advantages, Disadvantages 


History of Prefab Construction
Prefab Method of Construction
Prefabricated Houses Advantages
Prefabricated Houses Disadvantages

The term prefabricated house is generally used to refer to a house that - at least in parts - is prefabricated at the factory and delivered to the site.


According to the Austrian Standards Institute definition, a prefabricated house is a structure built on a prepared substructure consisting of prefabricated, floor-to-ceiling large-panel conversion elements, room cells and prefabricated ceiling and roof elements manufactured in production sites independent of weather conditions.





This standard applies to residential buildings (detached and semi-detached houses, terraced houses, multi-storey residential buildings), office buildings, kindergartens, schools and multi-purpose houses and regardless of the building materials used (wood, concrete, brick). This standard does not cover structures constructed with non-storey but prefabricated single structural elements, such as houses made of brick, aerated concrete, hollow blocks or wooden block house planks, or which do not conform to a specific minimum level of performance.


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B10 Prefab House + Garage for Electric Car + Sustainable Energy

In addition to housing in the architectural sense, the house of the future will also be a decentralized energy producer and 'provider' for emission-free electromobility. As an intelligent component in the energy system of the future, it is grid-connected and supplies neighboring buildings and electric cars with energy from renewable sources. A new construction technology enables 100% recyclable buildings with high design quality, which are affordable thanks to prefab series production and modular system construction.






Rendering
Floor plans
Construction
About Werner Sobek
About E-Lab Projekt GmbH
About AlphaEOS AG and B10 Future Living Lab
Project participants


ArchitectureWerner Sobek, E-Lab Projekt GmbH
BuilderE-Lab Projekt GmbH
Energy conceptWSGreenTechnologies
ElectromobilityDaimler AGKonstruktion: SchwörerHaus
ManufacturersSky-Frame, CLIPSO, Leicht
Testing and researchAlphaEOS AG and B10 Future Living Lab
LocationStuttgart, Germany
Year2014
PhotographyZooey Braun


Vision

At the beginning of the project was the vision of an innovative and sustainable prefab house, which not only generates all the energy needed in-house from sustainable sources and that can be 100% recycled into the material cycle. The building should also create a link between the built environment and electromobility - and show ways of optimally coordinating energy generation and energy consumption at the local level through a smart grid.

Context

The prefab house is located at Bruckmannweg 10, in the heart of the famous Weissenhofsiedlung in Stuttgart. Built in 1927 within a few months, this settlement on the Killesberg was like a revolution in construction. The designs of various world-famous architects showed how we can build and live in the future. Parts of the Weissenhofsiedlung were destroyed and rebuilt after the war - except for the property in the Bruckmannweg, which lay fallow since 1945. Here, for a period of three years, appears B10, a new forward-looking building that shows how innovative materials, designs and technologies can sustainably improve our design environment.





Project

The research project - named "B10" after its location in Bruckmannweg 10 - is an active house. Thanks to a sophisticated energy concept and self-learning building control, it generates twice as much energy itself - from sustainable sources. With the surplus gained, two electric cars and the listed building of the architect Le Corbusier (since 2006 the home of the Weissenhof Museum) have been supplied. Upon completion of the research project, the prefab house will be completely dismantled, rebuilt elsewhere or 100% recycled. The property is then returned to the city of Stuttgart in its original condition.

In an initial phase of use, interested visitors can find out more about the energy concept and the applied construction technology in B10 prefab house. In the second phase of use, the building will be inhabited free of charge by two students. During the entire project period, energy generation and energy consumption as well as a large number of other highly relevant data for building research are continuously measured and scientifically evaluated at the University of Stuttgart.

Builder

The developer of the project is E-Lab Projekt GmbH, a project company of the non-profit Stuttgart Institute of Sustainability Foundation e.V. (SIS). SIS is a non-profit association. It supports and develops methods and technologies for sustainable construction. SIS combines science with industry and crafts. The association was founded in 2011 and has its headquarters in Stuttgart. Further information can be found at http://www.sis-stiftung.de/verein.php

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Modular Construction in Perfection - Modular Homes, Multi-Storey Apartment Buildings and Offices by Variahome, Germany

Modular Construction in Perfection






Variahome stands for sophisticated, architecturally high-quality, turnkey buildings in modular solid wood construction. The future-oriented design of Variahome provides the clients with a wealth of advantages.

Made in the tradition of alpine wood craftsmanship Variahome combines tradition with modernity.

Industrially prefabricated Variahome room modular systems are guarantors for short construction time, highest quality, a particularly aesthetic appearance and offer attractive purchase, financing, rental and leasing models for the commercial and municipal sector.


About Variahome

Modular Construction - Sustainable, Flexible, Turnkey

Shared living of young and old. More space for young families, singles, students, pensioners and the construction of low-cost apartments, this is multi-storey modular housing construction with Variahome.

Affordable housing has become an existential issue for millions of people in Germany. Young families no longer find affordable housing in many major cities. Retirees are forced out of their homes and neighborhoods where they have lived for decades. Who in a big city, for example nurse or bus driver is, who can afford in the city center no more housing. The market demands new flexible living concepts and Variahome has them.





If residential space is to be created quickly, Variahome offers a real alternative to conventional building with ecological, sustainable modular solutions with a prefabrication rate of 98% in the factory.

Benefits

Valuable, sustainable ecological architecture:

Good architecture is permanently valuable. The sooner we get involved in the planning, the more economical and precise the result.

Turnkey delivery and construction with fixed price and term guarantee. Variahome carries out the planning in partnership with client in dialogue in order to best capture client's requirements. So Variahome can implement your room and equipment program precisely.

Of course, Variahome meets all the requirements for fire protection, sound insulation and building physics. All legal standards, regulations and specifications are of course complied with. Even highest energy standards such as Passive or Plus energy modular buildings are possible.

Economical: The short construction time, the high flexibility in use and the adaptability to future requirements make the Variahome modular construction particularly economical. No matter whether you are planning barrier-free living space or are using subsidies for social housing or particularly efficient construction methods. Variahome with its experienced architects adapts the planning 100% to client's needs.

Flexible modular design freedom. With Variahome clients achieve the same freedom of design as they are used to from other building systems. Plaster, wood or brick facades are exactly the same as modern HPL facades. With this freedom in design, Variahome integrates their modular buildings into every urban environment.

Flexible and sustainable: you remain flexible even after installation. Adjustments to changing requirements are not a problem with modular design, as the inner walls are not static bearing and can therefore be moved or removed.

Healthy living with well-being guarantee: By using solid wood, which has a favorable effect on the room humidity and room temperature, Variahome creates a comfortable living atmosphere.

Feel-good apartments: In the interior, modular housing allows for a high degree of flexibility in layouts, since Variahome removes all static loads via the exterior walls. Variahome does not know the limitation of "load-bearing interior walls". So Variahome can realize flexible room concepts. When choosing the ceilings and wall surfaces as well as the floor coverings client has free choice. Variahome realizes living rooms, kitchens and bathrooms in the highest quality and execution.

Prefab Modular Villa, Collonges, Switzerland






Floor plans
About Pierre-Alain Dupraz


ArchitecturePierre-Alain Dupraz
CollaboratorsJulian Behrens, Nicola Chong, Pierre Mencacci, Marie Huck, Jonathan Slaby
LocationCollonges, Switzerland
Year2012
PhotosThomas Jantscher


Description by the project team 

Located at the base of the mountain overlooking the Geneva basin, the 'house in Collonges', designed by the Swiss office Pierre-Alain Dupraz Architects. Built for a single family, the prefab modular villa is constructed from a series of rectangular prefabricated concrete boxes, paired and stacked one on the side - and on top - of the other, in order to shape the dwelling to the sloping landscape and accommodate programmatic needs.





The south axis rests on a geographic shelf where are the entrance, dining, kitchen, living room and master bedroom areas. The children's bedrooms are found on the lower level, embedded in the slope, overlooking the valley. The neutral gray of the exposed concrete facade is interrupted by light frames and square wooden windows, allowing the prefab modular villa to naturally blend in with its surroundings in green summers and white winters.

800 sq ft Prefab Modular Home in Ocean Beach, San Diego, California





Three on Abbott is a development of three prefabricated, detached homes on the corner of Voltaire & Abbott streets in Ocean Beach. The homes are located near San Diego's best attractions. The project is sensitive to the area's wants and wishes, conforming by-right to all local zoning and ordinances. It was constructed off-site to minimize disturbance to the community and surrounding businesses and are sustainably designed with the area in mind. Large roof decks offer 180 degree views to the water from the channel to the North to the Pacific to the West.


Assembly process
Floor plans
About R&S Tavares Associates
About Champion Home Builders

ProjectThree on Abbott
BuildersR&S Tavares Associates, Champion Home Builders
Area about 800 sq ft
Bedrooms2
Full baths3
Year2016
LocationSan Diego, California
PhotosPacific Video Productions


Description from R&S Tavares Associates

R&S Tavares Associates, Inc., brings contemporary prefab living to Ocean Beach, a charming beach community close to San Diego's downtown. The project was an effort of Pedro Tavares who started researching the project while attending Woodbury University's Master of Real Estate Development for Architects program in San Diego, headed by Ted Smith, Jonathan Segal, Lloyd Russell, Brett Farrow and Mike Burnett, giants in the San Diego Architect as Developer model. The 800 sq ft modular homes project was first explored as part of their thesis in that program and continued past graduation where Pedro and a colleague designed, permitted and completed the project as owner-builders.

R&S Tavares Associates, a design and consulting company started by Ralph and Silvana Tavares, also partners in the project, performed the engineering and authored the construction documents for the project. Ralph and Silvana are the country's foremost experts in Modular/Prefabricated building technologies, having worked for various manufacturers throughout the United States since 1987 and branching off on their own in 2000, they have been directly responsible for the design and engineering of thousands of modular projects worldwide from "tiny homes," 100,000+ square foot hospitals and award winning projects such as RADLAB's Quartyard project in San Diego which received a people's choice orchid and Studio E's High Tech High in Chula Vista which won an AIA COTE award. Ralph holds professional Engineering licenses in 42 states currently and Silvana is a New York licensed Architect.





Manufactured and shipped from Champion Home Builders in Corona, CA, the homes were built under extremely rigid constraints imposed by local zoning. They are about 800 square feet each, a block from Dog Beach in Ocean Beach, San Diego. They feature floor to ceiling heights of 13'-0", and are very unique in terms of modular structures in that they contain balloon-framed loft spaces within and overall total module heights of 15'-0" (4.5 meters), utilizing special trailers to keep their overall shipping height under the 17 foot special permit restriction in California. A large roof deck with panoramic views of the water is accessible in each house. Portuguese cobblestone from Porto, Portugal was imported to the Port of Los Angeles along with three Portuguese master masons to create the Copacabana Boardwalk pattern on the driveways by Roc2C.

On-site construction started April 25, 2016 and production of the modules started May 9th. The 800 sq ft modular home project was set in one day by Nick Rocco of Rocco Enterprises on May 26th, ahead of schedule to comply with the City of San Diego's Coastal Construction Moratorium which would have not allowed for a crane to be set in the road past Memorial Day.

Prefab Modular Homes by MIMA







About MIMA

Small Prefab Floating Home by KODA





KODA Light Float integrates the small prefab house in floating pontoons enabling extended waterfront properties


About KODA
About TopMarine OÜ

The KODA Light Float opens up the opportunity of using urban or countryside waterfront space. The architecture, design and engineering skills combined enable living near a favourite yacht harbour, on a private lake or on an urban canal.

The versatility of prefab modular housing concept makes the KODA Light Float either a harbour café, artist’s studio, not to mention a summer retreat or a fisherman’s dream.

With its spacious comfort and high ceilings, the fully equipped small prefab floating home has a facade-sized illuminating window. The floating KODA house gives an atmosphere of a mediterranean villa.

Sustainably finished with plywood inside, the KODA Light is as minimalist as it is cosy. The floating terrace creates even more luxury space to be blend into the favourite surroundings.





KODA is a factory-built house and delivered as turnkey.

A standard equipped KODA Light includes an openspace living room, a full-size sleeping area, a shower room with toilet, a kitchen and a wooden terrace – all that on spacious, yet compact 25.8 m2.

The KODA Light has maintained its insulation and strength for year around living in heat and frost, while enabling stacking two units of its own kind on the roof.

The small prefab floating home KODA Light Float offers the opportunity of choosing the most suitable exterior finish as well as the terrace and border materials to your environment. The first being either plywood or timber, the latter offering options between spruce terrace and pine border, or larch terrace with glass border.

Technical details

Dimension of platform6.0 × 12.0 m
Floats 2pcHD Pontoon 1.07× 2.4× 12m
Freeboard with decking0.7m
Tanks 2pc3.3 m3
Weight of platform31 tons
Load capacity4.1 kN/m² (30 tons)
Allowed max wave height0.3m
Allowed current speed1 m/sec
Allowed ice conditionAllowed static ice load, ice moving is not allowed
Massca. 10 tons
Net area25.8 sqm / 277.7 sqft
Area of building perimetre28.8 sqm / 310.0 sqft
External dimensionsL 7226 mm / 23.7 ft
W 3930 mm / 12.9 ft
H 3990 mm / 13.1 ft
Internal dimensionsL 5858 mm / 19.2 ft
W 3416 mm / 11.2 ft
H 3323 mm / 10.9 ft





Structural

Timber frame structure
Mineral wool layer of insulation
200 mm/0.66 ft in walls; 250 mm/0.82 ft in ceiling and floor
Three-ply tempered glass
Snow load 400 kg / sqm
Interior finish plywood 12 mm / 0.039 ft
Exterior finish timber cladding or plywood

Engineering

Electric floor heating
80 l electric boiler
VENTS ventilation system
Water connection DN15
Sewage connection 110mm / 0.36 ft
Electrical connection 20A 3F

Modern German Modular Buildings - Prefab Homes and Offices





The 14 x 10.50 m building consists of five modules. Walls and ceilings were made with wooden surfaces and additionally covered with HPL panels in the wet area. The façade consists of HPL panels. As insulating material wood fiber insulation materials were used. Advantage of the solid wood construction: With the same thermal insulation, the walls can be constructed 6 cm thinner.

Modular Homes
Modular Offices
About Russ Holzbau und Technik

In a time of constant change, the creation of modular building units is becoming increasingly important. Modules from Russ Holzbau und Technik offer growing space as an optimal solution for changing needs. The modular building surfaces are adapted to the respective needs by extending or reducing additional modules.

Regardless of where you are, you can also stay flexible: whether it's a living module, office module, parterre module or back-up module, you can work and live wherever you want. And if you change your location or place of residence, then take your module with you.





Further you will find individual building solutions for offices, residential buildings and sales rooms of Russ Holzbau & Technik.


Airport Lounge Modular Construction at Berlin Tegel Airport






Passengers at Terminal C of the airport Berlin-Tegel have access to a new lounge. The special feature: the three-storey modular building was built from steel modules by Cramo Adapteo in just six weeks of night installation. The fronts of the modules are glazed over a large area, underlining the cuboidal structure of the serial elements, while the lounges offer generous views.


About Cramo Adapteo

Manufacturer: Cramo Adapteo
Product: Steel modules
Building: Airport Lounge
Location: Berlin Tegel Airport
Year: 2017

The new lounge at Terminal C of Berlin's Tegel Airport, which is close to the city center, proves that modular construction is suitable for functional and fast building projects, yet not neglecting design and comfort. Cramo Adapteo, part of the Finnish Cramo Group, placed its prefabricated modules on the apron of the terminal in just six weeks. Since the erection had to take place during the running of the airport, the assembly could only take place at night. To the outside, the building retains a functional character that matches the context, to which the modular design is clearly assigned. The steel construction of each element is visible on the façade, because the individual structures optionally frame large-area glazing and the rooms behind, or outdoor spaces and access area.

From the inside, the glass fronts allow for sweeping views. The lounge areas themselves are designed to meet comfort and service requirements for stays between flights. On the ground floor of the three-storey terminal building there is a reception area and a dining area. In addition to dining tables and chairs, work tables are also available, each equipped with sockets. On the second level comfortable seats were placed directly in front of the panoramic glazing, so that the handling of the aircraft can be observed in the first row. On the third floor is a smoking lounge with ventilation system. The exit to a roof terrace is also possible here, from where takeoffs and landings of the aircraft can be experienced in a more exposed position.





In addition to the transparent interface, which can be shaded by centrally controlled blinds, a generous sense of space is generated with a clear ceiling height of 2.75 m and partially half-height interior walls. Circumferential LED strips at the connection to the ceiling contour and stage the volume. The designed as heating and cooling ceiling space closure ensures the appropriate air conditioning, the supply takes over an air-water pump with MSR technology. Part of the security concept is an escape staircase, fire protection measures, emergency lighting and door monitoring.

Modular Multi-Storey Apartment Building in Bochum, Germany






About Koschany + Zimmer Architects KZA
About ALHO

Client: VonoviaSE
Architects: Koschany + Zimmer Architects KZA
Year: 2018

The close cooperation of a modular construction company, a housing association and an architectural firm is due to the construction of several residential modular multi-storey apartment buildings on the modular principle and in steel modular construction. In a relaxed urban planning arrangement on a newly developed, inner-city plot in Bochum, for example, three Point houses were created, which want to contradict the uniform appearance and repetitive, shapeless image of serial construction.

The Essen-based office Koschany + Zimmer Architekten KZA dealt with the modular construction at an early stage. After a first project in Dortmund, which the architects developed together with the system construction company Alho from Friesenhagen, the cooperation was continued in Bochum. On behalf of the housing company Vonovia, three 4-storey Point houses in the midst of generously designed open spaces were realized. The participants regard the applied modular principle as advantageous for the housing industry as well as for architects and planners.





Planning from the inside out

The Modular Housing Kit developed by KZA and Alho consists of individual module types. These include, for example, a living room and a kitchen, a bedroom with a hallway or a nursery plus a bathroom. From this matrix - a canon of different modules - the apartments are custom-made for the respective location and according to the desired apartment key. Afterwards, the house is created out of this individual mix of apartments. "Normally, architects tend to work in the opposite direction - from outside to inside: there is an urban planning situation from which the building is conceived in its cubature and fitted with floor plans developed from it," explains architect Axel Koschany. "Modular construction is the other way around. It starts with elaborate floor plans - in the end the most important thing for the future residents. Even the most similar apartment types are almost never forced into one and the same cubature due to the different local specifications."

Diversity in modular design and layout

For example, three modular houses, each with 14 residential units, were built in Kaulbachstraße in Bochum in the course of an inner-city rehabilitation measure. As an urban development reaction to the adjacent to the north side 2- and 3-storey neighboring buildings was staggered in coordination with the city. The mezzanine floor jumps back 3 meters on the 4th floor and creates spacious roof terraces. The return could be agreed with the modular design, since this only one module had to be omitted. The systematics of the modular structure remained otherwise unchanged.

The modules are on 17 x 19 m base and 12.5 m high, with 7 one-room, 3 two-room, 2 three-room and 2 four-room apartments, user requirements are covered. The apartments are designed throughout to be barrier-free and wheelchair-friendly. The buildings are centrally accessed via a single-flight staircase and lift system. All apartments on the 1st and 2nd floor have prefabricated balconies, and the apartments on the 3rd floor have rooftop terraces. Arrangement of freestanding Point Houses ensures a varied appearance. The funnel-shaped outer space zones leave room for differently designed open spaces. Green tenants' gardens, playgrounds and other dwellings are planned here.

Profitability factor of prefabrication

Each building consists of 43 room modules. These were manufactured at Alho plant for seven weeks and under ongoing quality controls. At the construction site, the modules were ultimately assembled in seven days per house. The entire construction period of the three modular buildings was - after the ground was prepared - 20 weeks.

"The modular construction can always exploit its advantages if the structural units that are as constant as possible are repeated. That's why we talk about serial modular construction. So that these module types are not built into uniform houses, we work together with architects like KZA. They bring creative input by playing with the building blocks and exploiting their potential in terms of design," explains Michael Lauer, architect at the multi-storey building competence center at Alho.

The projects in Dortmund and Bochum are the first of a series of residential construction projects that will be completed with the developed modular system later this year. The project partners are planning to further optimize the system and to expand new components, such as new module units.

Diversity in modular construction

In Bochum, an exemplary modular construction project proves that series and individuality are not mutually exclusive. On a newly developed, inner-city plot, three modular Point Houses have been created with a loose, urban arrangement and a staggered cubature.

As one of the first manufacturers of prefab modular buildings in steel module construction, ALHO offers sophisticated solutions in multi-storey housing construction. For the housing company VONOVIA, the company is currently (2018) realizing a series of residential buildings based on a modular system. The concept was developed together with Koschany + Zimmer Architekten KZA from Essen. Instead of developing the building out of the urban situation, the process of serial construction begins with the smallest scalable serial element, the module. Depending on the room requirement, these individual elements are put together individually. This is how well-designed floor plans and a large range of cubatures are created with modular prefab units.

The ensemble of the three Point Houses is already the second housing project that was realized together with KZA. It was created in the course of an urban development densification in Bochum. The buildings are four-storeyed and offer space for 14 continuously accessible housing units of different sizes. There is no basement, but all apartments have a sufficiently large storage room and on each ground floor a technology module is arranged. Overall, the Point Houses are made up of 43 room modules. They were manufactured in the factory within seven weeks under strict quality controls at ALHO and installed at the construction site per house within seven days. The total construction time of the three buildings was just under 20 weeks after the ground was prepared with the floor slab.

Contrary to popular belief that modular buildings are boring, the architects were able to make the three residential buildings in Bochum exciting: With the fourth floor projecting back, the design responds to the two- and three-storey neighboring buildings adjoining the north side. At the same time, the staggering of the building cubatures visually revives the facades. In terms of urban planning, the arrangement of the Point Houses, which is rotated towards each other, creates a sense of relaxation: funnel-shaped interspaces that provide space for differently designed recreational areas - from green tenants' gardens to varied playgrounds.